of implementing a Manufacturing Execution System (MES)
Manufacturing Execusion System
Helps to make rational and quick decisions and reduce loss of time, materials, etc.
Problems occurring in the factory cannot be shared in real time. Improvements in traceability and past examples are not being fully utilized. Losses of people, time, and materials are not reduced.
The manufacturing execution system MES automatically collects data from equipment and processes in the factory. It enables quick and rational decision making by sharing various events occurring on site in real time.
In addition, the data accumulated through long-term operation is a strength that can be used to discover areas for improvement and to use the ambiguous areas that relied on experience and intuition as VISIBLE ASSETS for optimal analysis, countermeasures, and improvements.
The Manufacturing Execution System MES is a system that automatically collects data from equipment and processes in a factory and shares it internally in real time.
Accurate and fresh information obtained from the system has the effect of detecting problems early and analyzing them logically.
Furthermore, the longer the operation period, the more valuable data is accumulated, and the higher quality countermeasures and improvement cycles can be expected.
Production Line Management
Visualization Of Production Time
Leveling Of Operations
Knowing The Current Conditions Of The Manufacturing Site,
We Can Speedily Improve The Issues.
By always knowing the current information, it becomes easier to grasp the status of machine operation and non-operation, reducing unreasonableness and waste that were previously unnoticed. By making decisions based on the data, it is possible to extract accurate points for improvement, leading to speedy improvement of issues in a short cycle.
Accurate, Flat, Shared Data
Enables Rational Decision Making.
The same common data can be checked from the different perspectives of the work site, managers, and management. By having a common understanding of flat information extracted in real time, rather than information that has been interpreted by each person on the shop floor, managers and executives will be able to make accurate decisions.
Paperless To Reduce Paper Resources
Improving Errors, Costs, And Delays.
Going paperless not only reduces the use of paper resources, it also dramatically speeds up the time it takes to compile information. In addition, real-time aggregation of information on errors and delays will allow for on-the-spot responses and improvements, which will greatly contribute to cost control.
MES collects real-time data from various machine tools, inspection equipment, and input from workers in the factory, and shares it internally.
The accurate and fresh information obtained from this process is effective for early detection of problems and analysis in a logical manner.
Furthermore, the longer the operation period, the more valuable data will be accumulated, and thus, the higher quality countermeasures and improvement cycles can be expected.
The role of MES is to grasp the quantity and status of factory equipment, raw materials, and work-in-progress in real time, to build work schedules based on production plans, to issue instructions to workers, and to collect and manage information on work procedures.
In addition, it helps improve the accuracy of production planning by building a seamless linkage with the company's core system (ERP, etc.).
When an MES collects data from equipment and processes at a manufacturing site, the following configuration is common.
In the case of automatic equipment (machine), data is acquired from the data communication function of the model or from PLC or OPC-UA of each company.
In addition, data acquisition for manual processes such as product inspection is carried out by connecting various input devices.
We also offer custom-made systems and factory tours for companies that have installed IB-Mes.
MES Package For The Manufacturing Industry
That Integrates Our Know-How
Case Study #01
Ono Knife MFG. Co., Ltd.
Factory Tours Are Available.
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